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FOSCAST™ economiser
   
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FOSCAST™ economiser
Electric arc electrode cooling system

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Summary FOSCAST economisers are cooling systems for electric arc electrodes.

Description A FOSCAST economiser allows gas or water to be blown through integrated nozzles onto the electric arc furnace electrodes for the purpose of cooling the electrodes during use. It is in the form of 3 replaceable, high alumina, refractory, pre-cast rings which are located within the furnace lid. They form a seal between the furnace lid and the electrode.

Application FOSCAST economisers are positioned in the electrode holes of the furnace roof and designed to be replaceable during use, between roof relines. On the inside of the refractory ring are a series of nozzles, which are connected by common pipe work to a gas or water supply. When the furnace roof is in position the 3 graphite electrodes are lowered through the FOSCAST economisers, which supply a continuous flow of high pressure gas or water onto the outside surface of the electrodes, at pressures of 6 and 4 bars respectively.

Function With the integrated nozzle system, FOSCAST economisers allow water or gas to be applied at pressure to the furnace electrodes. The cooling action and protection from the atmosphere reduces the sidewall oxidation of the electrodes, significantly reducing graphite consumption.

Benefits
FOSCAST economisers prevent the escape of furnace gases during melting, helping to reduce electrode erosion and oxidation
Additional cooling of the electrodes above the furnace roof results in reduced electrode consumption.
Monolithic construction allows replacement between furnace roof relines.
Complete all round protection of the electrodes is provided.
 
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